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Vertical Balancing Machines 450 SVM, 452 SVM, 453 SVM, 454 SVM - Schenck Australia

  • Fully automatic function sequence
  • Manual and automatic loading and unloading
  • Integration with production line
  • Fully automatic unbalance correction by milling
  • Correction control by NC axes
  • Digital measurement data processing
  • No hydraulic
  • NC controlled power chuck for clamping the brake discs during correction

Special features

CAB 950 PC-based measuring instrument with TFT touchscreen and digital signal processing for efficient suppression of noise signals and highest measuring accuracy.

Features: Digital correction control, improved operator prompting and largely automatic setup. Software modules for rotor-dependent calculation and control of the most common, optimized correction methods (polar and in components). Large memory for rotor type data for fast setup of measuring instrument. Machine operation integrated with CAB 950.

Diagnostic programs and fault display by means of PROTOOL/Pro-Agent. Statistics software for checking the quality of production. External interface for data communication and printout. Display in all languages of the European Union; other languages available upon request.
Design

Range of application

Measurement and milling correction of unbalance in disc-shaped rotors without their own shaft - such as brake discs, brake drums and flywheels in one plane. Flexible application in series production with simple change over of the machine to other rotor types by manually or fully-automatically changing workpiece adapter parts. Rotors can be fed to the machine in type batches or in random sequence.

Unbalance correction through polar, radial plunge-milling. In case of larger unbalances, the rotors are turned, increasing the amount of material removed.

Design

Fully automatic machines with high-performance milling unit, horizontal feed axis, automatic height adjustment as option, rotary table and NC controlled power chuck for absorbing the milling forces during correction.

Multiple-station execution with integrated transport device.

Freely programmable control with fault diagnosis with PROTOOL and Pro-Agent. Clamping of the rotor by precision adapter with pneumatic unclamping mechanism.

Unbalance evaluation, correction calculation and control with an industrial PC based measuring unit.

Transport is controlled by two servo axes - one for the lifting movement, the other for the rotation. This ensures highest positioning accuracy.

Manual or automatic loading and unloading of the machine.
Technical data
Technical data at a glance    450 SVM  452 SVM  453 SVM   454 SVM 
Measuring unit    CAB 950  CAB 950  CAB 950  CAB 950 
Combined measuring /           
correction station    •   •     
Separate measuring / correction station        •   • 
Separate correction station          • 
Transport unit with 2 servo axes      •  •  • 
Power chuck with NC clamping           
technology, stroke 55/85 mm    •  •  •  • 
Manual loading    •       
Automatic loading      •  •   • 
Rotor           
Weight, max. 2)  [kg]  50  50  50  50 
Diameter, max.  [mm]  400  400  400  400 
Brake disc height, max.  [mm]  130  130  130  130 
Machine           
Width A 4)  [mm]  2500  3900  4000   4000 
Depth B 4)  [mm]  1630  1900  2500   2500 
Height C 4)  [mm]  2200  2500  2500   2500 
Balancing speed  [min -1]  800  800  800  800 
Measuring uncertainty 1)  [gmm]  2 - 10  2 - 10  2 - 10  2 - 10 
Cutter diameter  (mm)  125 (160)  125 (160)  125 (160)  125 (160) 
Cycle time, approx. 3)  [s]  35  25  18   12 
Air pressure  [kPa]  600  600  600  600 
Power consumption  [kVA]  12  17  18   20 
           
Basic machine  Order-Nr.  R0040100.01  R0040200.01  R0040300.01   R0040400.01 
Options           
Automatic spindle control  Order-Nr.  R0040101.01  R0040201.01  R0040301.01   R0040401.01 
Internal index balancing  Order-Nr.  R0040102.01  R0040202.01  R0040302.01  R0040402.01 
Swarf extractor  Order-Nr.  R0040103.01  R0040203.01  R0040303.01   R0040403.01 
Mixes production  Order-Nr.  R0040103.01  R0040203.01  R0040303.01   R0040403.01 
Automatic height adjustment with twin miling cutter  Order-Nr.  R0040104.01  R0040204.01  R0040304.01   R0040404.01 
           
1) Acc. To DIN 1319, 95% probability, work-piece dependent  nach DIN 1319, 95% Wahrscheinlichkeit,          
2) Rotor plus adapter           
3) Depending on initial unbalance, correction geometry, cutting data and operator           
4) Data non-binding, depending on respective equipment           
o.r. On request